Catalyzed sodium sulfite for corrosion prevention. Generally speaking, sulfite is not present in natural water. In boiler feedwater conditioning sodium sulfite is fed to a boiler to remove dissolved oxygen and thus prevent pitting. For the reaction between sulfite and oxygen to proceed rapidly and completely, it is necessary to maintain an excess sulfite concentration at an elevated temperature.
Theoretically, 3.5 Kg of chemically pure sodium sulfite are required to remove approx 400 gram of oxygen. The efficiency of the oxygen removal is estimated at 75 per cent to allow for oxidation in contact with air, blowdown losses, etc. Therefore it is estimated that 4.5 Kg of commercial sodium sulfite are required for 450 Gram of oxygen removed (or 10 ppm sulfite per 1 ppm dissolved oxygen.)
The use of sodium sulfite as a chemical deoxygenator is economical within certain limitations imposed by the dissolved oxygen content of the feedwater. If appreciable quantities of dissolved oxygen are permitted to enter the boiler, costs will be high if sulfite is relied on as the sole means of oxygen removal. Generally, costs are balanced by removal of as much of the oxygen as feasible by mechanical means, e.g. deaerator and by using sulfite to react with the residual oxygen.
To prevent corrosion and pitting in feed lines, closed heaters and economizers, it is desirable to feed the sulfite continuously to the boiler feedwater rather than directly to the boiler feedwater rather than directly to the boiler. Reaction between sulfite and oxygen is not instantaneous and the completion of the reaction is aided by the longer contact times provided by feeding sulfite to the feedwater.
Catalyzed sodium sulfite will, however, react almost instantaneously with dissolved oxygen even at cold water temperatures. Because of this property, catalyzed sulfite has found increased use in the treatment of cooling water, process water, distribution system, etc. for preventing oxygen corrosion.
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